Your Professional SMC Sheet Molding Compound Supplier

 

Shengming New Materials Technology Co., Ltd. is a comprehensive manufacturer specializing in the production of GPO-3 materials, SMC sheet molding compounds, SMC insulation boards, BMC bulk molding compounds, and molded products derived from these materials. Our products find extensive applications across various sectors including power generation, railway transportation, electronics, telecommunications, prefabricated buildings, and public utilities.
 

Quality Control
We recognize that quality is the cornerstone of our competitiveness. Therefore, we implement stringent quality control measures to ensure that every product detail meets the highest standards of excellence.

 

Advanced Equipment
Our company is equipped with over ten BMC production lines, two state-of-the-art SMC production units, and more than ten fully automated molding machines. This includes three fully automatic servo hydraulic presses with capacities of 315 tons each, one with a capacity of 500 tons, two with capacities of 800 tons each, two with capacities of 1500 tons each, one with a capacity of 2000 tons, and one with a capacity of 3000 tons.

 

Customized Solutions
We offer tailored solutions designed to meet the specific requirements of our clients, ensuring that their unique needs are fully addressed.

 

24/7 Online Service
We provide round-the-clock online consultation services, offering continuous technical support and service inquiries to our customers at any time.

 

 
 
 

Parameters

 

 

Country Of Origin

Shandong China

Certification

ISO9001, IATF16949

Product Color

Custom made

Product Specifications

Custom made

Price

Negotiable

Payment Methods

Wire transfer

Delivery Date

Negotiable

Market

Middle East/Africa/Asia/South America/Europe/North America

Minimum Order Quantity

1 set

 

Types of SMC Sheet Molding Compound

The SMC sheet molding compounds produced by our company mainly include the following types: 

 

SMC Insulation Board
SMC insulation board is a high-performance composite material, which is mainly composed of GF (special yarn), UP (unsaturated resin), low shrinkage additives, MD (filler) and various additives.

 

SMC Automotive Parts
SMC (Sheet Molding Compound) is a type of sheet molding compound, mainly composed of GF (special yarn), UP (unsaturated resin), low shrinkage additives, MD (filler), and various additives. It is pressed into SMC material for automotive parts through heating and pressure.

 

SMC Fan Casing
SMC fan housing is molded of SMC sheet mold composite materials through high temperature and high pressure molding. Its characteristics include high strength, high hardness, low noise, dimensional stability, corrosion resistance, acid and alkali resistance, aging resistance, and stability of performance without being affected by the external environment, temperature and humidity changes.

 

SMC Cable Bracket
SMC cable brackets are manufactured using SMC composite material compression molding technology, which has the characteristics of high strength and light weight. It overcomes the shortcomings of metal cable brackets and inorganic material cable brackets, and is suitable for different regions, conditions, and development needs.

 

SMC Tray
SMC tray is an industrial product with specific structure and function, mainly used for carrying and transporting goods. It combines the advantages of SMC material, making SMC tray have unique advantages in industrial applications.

 

 
 
Applications Of SMC Sheet Molding Compound
01.

Electrical & Electronics

  • Electrical connector
  • Circuit breaker
  • Motor parts
  • Electric switchgear
  • Electrical insulator parts
  • Electrical junction boxes
  • Satellites Aerials / Dish Antennas
02.

Automotive

  • Air Deflectors & Spoilers
  • Frames for windows/sunroofs
  • Air-intake manifolds
  • Front-end grill opening panels
  • Battery casings and covers
  • Headlamp housings
  • Bumpers & Bumper beam
  • Heat shields (engine, transmission)
  • Cylinder head (e.g. valve, rocker, cam) covers
  • Pillars (e.g. 'A' and 'C') and coverings
03.

Appliances

  • Cabinets & Storage Boxes
  • Kitchen Sinks
  • Oven end-panels
  • Cutters
  • Housing & Cooling Coil Drip pans in HAVC products, such as room air conditioners
  • Lids
04.

Building & Construction

  • Door Skins
  • Fencing
  • Water Tanks
  • Window Panels
  • Basins & Bath Tubs
  • Dust Bins
  • Roofing
05.

Energy

  • Roof tiles for Thin Film installations.
  • Housings for solar structures for heating liquids in pipe systems.
  • Small Turbine Blades
  • Blade Hub
  • Turbine Housing
  • Pad Type Or Portable Type Power Generators
06.

Wastewater

  • Lids
  • Weir
  • Plates
  • Control Valves
  • Plumbing Flanges
  • Manhole Covers
07.

Transportation

  • Train / Tram interior & body parts
  • Third rail insulators
  • Third rail canopies
  • Contactors
  • Traction motor brush holders
08.

Medical Devices

  • Instrumentation covers, bases, and components
  • Standard and contagious/biohazard trash cans and receptacles
  • X-ray film containers ment
  • Dental medication systems
  • Antibacterial components
  • Surgery equipment

 

Step-by-Step SMC Sheet Molding Compound Process
SMC Insulation Board
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Preparation of Raw Materials
Polyester resin, glass fibers, and fillers are prepared. Additives like curing agents and stabilizers are mixed into the resin to improve properties.

 

Mixing and Compounding
The resin is mixed with the glass fibers, forming a dough-like consistency. The fiber-resin mix is compressed between two layers of polyethylene film.

 

Sheet Formation
The mix is rolled into thin sheets, creating the base material for molding.

 

Maturation
The SMC sheets are stored for 48-72 hours to cure and improve their viscosity.

 

Cutting
Once matured, the SMC sheets are cut into individual pieces (charges) that will fit into the molds.

 

Compression Molding
The charges are placed into a mold, and under heat (140-160°C) and pressure (1000-2000 psi), the resin cures and takes the shape of the mold.

 

Curing and Cooling
After curing, the part is cooled, solidifying its structure.

 

Trimming and Finishing
Excess material (flash) is trimmed, and the part undergoes finishing processes, such as sanding or painting.

 

Inspection and Quality Control
The final part is inspected for quality and defects before being shipped out.

 

 

Difference Between BMC and SMC Sheet Molding Compound

 

 

Feature

Bulk Molding Compound (BMC)

Sheet Molding Compound (SMC)

Composition

Polyester resin, chopped fiberglass, fillers

Polyester resin, longer glass fibers, fillers

Fiber Content

Lower fiber content

Higher fiber content

Mechanical Properties

Generally lower stiffness and strength

Superior stiffness and strength

Cost

Generally lower cost

Higher cost

Applications

Aesthetics and complex designs

High structural integrity, load-bearing

Molding Process

Exllent flow properties

Requires higher molding pressure

Ideal Uses

Parts with complex geometries, aesthetics

Parts requiring high load-bearing capacity

 

SMC Sheet Molding Compound Ordering Process
 
 
 

Contact us

Contact us with your detailed requirements.

 
 

Request a quote

Provide the us with the specific SMC specifications, quantity needed, and desired delivery time to receive a price quote.

 
 

Sample testing

Depending on the project, request a sample of the SMC to test for compatibility with your molding process and to verify the material meets your needs.

 
 

Order placement

Once the quote is approved, place your order with the supplier, confirming all details including the SMC type, quantity, and delivery schedule.

 

 

 

Packaging and Shipping

 

 

Packaging

Export standards

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

 

Our Factory

 

Shengming (Shandong) New Material Technology Co., Ltd. is located in Zhoucun District, Zibo City, known as the "Number One Village in the World". Located to the east of Binbo Expressway and Jiaojihua Electric Railway, to the north of Jiqing Expressway, to the south of National Highway 309, and only 60 kilometers west of Jinan International Airport, the transportation is very convenient.

 

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Our Certificate

 

High-tech enterprise certificate Shandong Province "specialized, refined and innovative" small and medium-sized enterprises Shandong Province innovative small and medium-sized enterprises Technology-based small and medium-sized enterprises SGS honorary certificate IATF16949 quality certification Qilu equity listed company.

 

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FAQ

 

 

Q: What is the difference between fiberglass and sheet molding compound?

A: SMC compression molding is created using layers of chopped glass fibers bonded by a resin and polyester mixture. This compound is then shaped using a heated compression process. This product is different from traditional fiberglass products made with a woven or tangled fiberglass body that is then filled in with resin.

Q: Can you use fiberglass resin on SMC?

A: It provides superior adhesion to all types of SMC and fiberglass and part. Provides superior adhesion to SMC panels and is more effective on SMC that other fiberglass-type resins. Must be used with fiberglass mat or cloth. MIXING: Use at temperature of 60°F (16°C) or higher for proper cure.

Q: What is the pressure for SMC molding?

A: SMC molding pressure decided by the product structure, shape, size and SMC thickness. Products with simple shapes only need a molding pressure of 25-30Mpa; for products with complex shapes, the molding pressure can reach 140-210Mpa. The higher the degree of SMC thickening, the greater the molding pressure required.

Q: What is the temperature of SMC molding?

A: SMC mold design temperature is usually between 140 and 160. When designing the mold temperature system, attention should be paid to keeping the temperature of the entire surface of the mold the same. Unification of temperature can reduce deformation, increase dimensional stability and unify product surface.

Q: What are the advantages of SMC?

A: SMC offers a remarkable weight advantage, being up to 30% lighter than equivalent steel panels. This substantial weight reduction directly contributes to improved fuel efficiency and reduced emissions, aligning with stringent environmental regulations and consumer demands for more eco-friendly vehicles.

As one of the leading SMC sheet molding compound manufacturers and suppliers in China, we warmly welcome you to buy bulk SMC sheet molding compound from our factory. All custom made products are with high quality and competitive price.

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